Actuators

The paper exposes some of the results obtained in a major research project related to the design, development, and experimental testing of a morphing wing demonstrator, with the main focus on the development of the automatic control of the actuation system, on its integration into the experimental developed morphing wing system, and on the gain related to the extension of the laminar flow over the wing upper surface when it was morphed based on this control system. The project was a multidisciplinary one, being realized in collaboration between several Canadian research teams coming from universities, research institutes, and industrial entities. The project’s general aim was to reduce the operating costs for the new generation of aircraft via fuel economy in flight and also to improve aircraft performance, expand its flight envelope, replace conventional control surfaces, reduce drag to improve range, and reduce vibrations and flutter. In this regard, the research team realized theoretical studies, accompanied by the development and wind tunnel experimental testing of a rectangular wing model equipped with a morphing skin, electrical smart actuators, and pressure sensors. The wing model was designed to be actively controlled so as to change its shape and produce the expansion of laminar flow on its upper surface. The actuation mechanism used to change the wing shape by morphing its flexible upper surface (manufactured from composite materials) is based on Shape Memory Alloys (SMA) actuators. Shown here are the smart mechanism used to actuate the wing’s upper surface, the design of the intelligent actuation control concept, which uses a self–tuning fuzzy logic Proportional–Integral–Derivative plus conventional On–Off controller, and some of the results provided by the wind tunnel experimental testing of the model equipped with the intelligent controlled actuation system. The control mechanism uses two fuzzy logic controllers, one used as the main controller and the other one as the tuning controller, having the role of adjusting (to tune) the coefficients involved in the operation of the main controller. The control system also took into account the physical limitations of the SMA actuators, including a software protection section for the SMA wires, implemented by using a temperature limiter and by saturating the electrical current powering the actuators. The On–Off component of the integrated controller deactivates or activates the heating phase of the SMA wires, a situation when the actuator passes into the cooling phase or is controlled by the Self–Tuning Fuzzy Logic Controller. Full article

A novel low-complexity cascaded model predictive control method for permanent magnet synchronous motors is proposed to achieve a fast dynamic response to ensure the system’s steady-state performance. Firstly, a predictive speed controller based on an extended state observer is designed in the outer speed loop to improve the anti-interference ability of the system; then, a low-complexity three-vector predictive control algorithm is adopted in the current inner loop, taking into account the steady-state performance of the system and lower computational burden. Finally, a comparative analysis is conducted between the proposed method and traditional methods through simulation and experiments, proving that the proposed method performs well in dynamic and static performance. On this basis, the computational complexity of the current inner loop three-vector prediction algorithm is effectively reduced, indicating the correctness and effectiveness of the proposed method. Full article

A multi-functional, three-mode, self-exciting pneumatic vibroactuator was investigated. The special feature of this vibroactuator is that it consists of two excitation chambers connected by an elastic synchronizing chain. A mathematical model of the vibroactuator was created, which was solved by numerical methods. The laws (modes) of the movement of the working organ of this vibroactuator have been determined: harmonic, non-harmonic, and pulsating. The results of numerical and experimental research are compared. The vibroactuator with these extended functional capabilities can be used for the intensification of various production technological processes. Full article

This paper has proposed a new hydro-pneumatic damper, allowing independent accumulator pressure compressibility from the chamber pressure which enhances isolation performances due its lower F-V hysteresis effect at moderate velocities. The system utilizes the generic hydraulic damper with two hydro-pneumatic accumulators and four check valves in its design. To evaluate the active suspension capability of proposed damper effectiveness, a 22-degrees-of-freedom (DOF), four-axle truck model is integrated with a hydraulic control valve, which is built in an LMS-AME sim environment. Then, the model is exported as an S-function into Matlab/Simulink co-simulation platform for the hydraulic servo-valve control input of a model predictive control (MPC) and proportional-integral-derivative (PID) output signal. Simulation results show that the MPC and an additional supply of fluid to the proposed damper provide better performances and an adaptive damping capability is established. This work also showcases the development and results of a roll interconnected suspension study to assess the proposed damper characteristics when it is interconnected. The various advantages of the proposed-HPIS system over the well-known hydraulic interconnected system (HIS) and hydro-pneumatic interconnected suspension (HPIS) system are studied. Full article

In this paper, the finite time speed regulation problem is investigated for a dual three-phase hybrid excitation synchronous machine (DTP-HESM) without a torque meter. The electromagnetic torque estimation required in the current coordinative strategy is obtained through the disturbance estimation technology. This method increases fault tolerance and reduces the cost as well as complexity of the DTP-HESM system. In contrast to the existing controllers in the speed loop, the non-singular terminal sliding mode control method is adopted to ensure the finite-time convergence of speed tracking in the whole speed region. To achieve better dynamic performance in the presence of lumped disturbances, including unknown load torque and unmodeled dynamics, the disturbance estimations are introduced into the sliding mode variable to establish a composite speed regulating controller. Simulations and experiments are carried out to validate the feasibility and effectiveness of the proposed control scheme. Full article

As human–computer interaction has become increasingly popular, haptic technology has become a research topic of great interest, since vibration perception, as a type of haptic feedback, can enhance user experience during an interaction. However, the high power consumption of existing drivers makes them unsuitable for use in portable devices. In this paper, a bidirectional four-switch buck–boost converter (FSBBC) and Proportional–Integral (PI)–Proportional (P) feedback control are proposed to implement a driver in a high-capacitance piezoelectric actuator which is capable of recovering the energy stored in the high-capacitance load and increasing efficiency. The FSBBC offers an extended input voltage range, rendering significant technological advantages in diverse applications such as automobiles, laptops, and smartphones. By implementing specific control strategies, the FSBBC not only outperforms conventional buck–boost converters in boosting performance, but also ensures that the output and input voltages retain the same polarity. This effectively addresses the polarity inversion challenge inherent to traditional buck–boost circuits. Within the FSBBC, the significant reduction in voltage stress endured by the MOSFET effectively minimizes system costs and size and enhances reliability. The proposed system was simulated in Simulink, which was combined with testing on a field-programmable gate array (FPGA). The driver is capable of driving capacitors of up to 2.9 $\mathsf{\mu }$F, with 80 Vpp output and 2.75% total harmonic distortion (THD) observed in the test. Full article

The identification of space debris’s dynamic parameters is a prerequisite for detumbling and capture operations. In this paper, a novel method for identifying dynamic parameters based on the rope net flexible collision and vision data is proposed, which combines the advantages of full dynamic parameter estimation (contact method) and safety (non-contact method). The point cloud data before and after collision is obtained by LiDAR, and the transformation matrix of point clouds and debris motion data are calculated by point cloud registration. Before the collision, using the motion model-based optimization, the real-time position of the debris center of mass is estimated. And the transformation matrix between visual and debris-fixed coordinates are calculated by the mass center position and transformation matrix of the point cloud. Then, using the debris dynamic model and parameters’ characteristics, the normalized dynamic parameters are estimated. An identification method of net node position changes based on the flexible collision characteristics of rope nets is proposed, which is used to obtain the momentum of the rope net after the collision. Based on the conservation of linear momentum and angular momentum of the satellite-net system, the true values of the mass and the principal moment of inertia of the debris are estimated. The true values of the kinetic energy and momentum can be obtained by substituting the true values of the principal moment of inertia into the normalized parameters, and the full dynamic parameters of large space debris is estimated. Simulations of identifying full dynamic parameters have been performed; the results indicate that this method can provide accurate and real-time true values of dynamic parameters for the detumbling and capture mission. Full article

This paper presents a unified control scheme of the Pendubot based on nonlinear model predictive control (NMPC) and nonlinear moving horizon estimation (NMHE) with the objective of point-to-point tracking its unstable unforced and ultimately forced equilibrium positions. In order to implement it on this fast, underactuated mechatronic system, we employ the Gauss–Newton real-time iteration scheme tailored to obtain the efficient solution of the underlying nonlinear optimization problems via sequential quadratic programming. The control performance is experimentally assessed on a real-world laboratory setup featuring an execution timing analysis and hints how to further improve the computational efficiency of the proposed nonlinear estimation control scheme. Even nowadays, the number of practical NMPC applications in the millisecond range is still rather limited, and the presented NMHE-based NMPC of the Pendubot thus also represents a unique case study for control practitioners. Full article

The suspension gap of the electromagnetic suspension maglev train is around 8 mm. In practice, it is found that the system gap fluctuations are amplified due to the inner coupling of the suspension module system in the maglev train. In addition, maglev trains are affected by load disturbances and parameter perturbations during operation. These uncertainties reduce the ride comfort. Therefore, it is necessary to propose a novel control strategy to suppress inner coupling while reducing the influence of uncertainties on the system. In this paper, a control strategy based on feedback linearization and extended state observer (ESO) is proposed to address this challenge. Firstly, the suspension module system model is established with parameter uncertainties and external disturbances. Additionally, the inner coupling of the suspension module is represented in this model. Subsequently, the feedback linearization method based on differential geometry theory is applied to reduce the effect of inner coupling. Meanwhile, the system uncertainties are transformed into equivalent disturbances by this method. Afterward, a linear ESO is designed to estimate the equivalent disturbances. Finally, a state feedback controller is used to achieve stable suspension and compensate for the disturbances. Simulation and experimental results show that the proposed decoupled control strategy significantly suppresses the influence of inner coupling and uncertainties on the system compared with the traditional PID control strategy. Full article

To describe the hysteresis nonlinearities in smart actuators, numerous models have been presented in the literature, among which the Preisach operator is the most effective due to its capability to capture multi-loop or sophisticated hysteresis curves. When such an operator is coupled with uncertain nonlinear dynamics, especially in noncanonical form, it is a challenging problem to develop techniques to cancel out the hysteresis effects and, at the same time, achieve asymptotic tracking performance. To address this problem, in this paper, we investigate the problem of iterative inverse-based adaptive control for uncertain noncanonical nonlinear systems with unknown input Preisach hysteresis, and a new adaptive version of the closest-match algorithm is proposed to compensate for the Preisach hysteresis. With our scheme, the stability and convergence of the closed-loop system can be established. The effectiveness of the proposed control scheme is illustrated through simulation and experimental results. Full article

In recent years, the aging of the rural population worldwide has become a major concern, necessitating the development of agricultural automation. Pneumatic energy has emerged as a reliable and environmentally friendly option, aiding in the global effort to reduce carbon emissions. The purpose of this study is to reduce the amount of labor required for plug tray seeding by developing an automated seeder that employs a precision pneumatic servo system via the rod-less actuator with real-time trajectory tracking capabilities. The proposed seeder has a simple structure, is easy to maintain, and saves energy. It mainly consists of a rod-less pneumatic cylinder, a needle seeding mechanism, a soil drilling mechanism and a PC-based real-time controller. Mathematical models of the developed precision pneumatic plug tray seeder are analyzed and established, and an adaptive sliding mode controller is proposed. A PC-based real-time control system is developed using MATLAB/SIMULINK via an optical encoder with a sampling frequency of 1 kHz to enable the development of precise pneumatic plug tray seeder. An optical encoder is used to measure the displacement of the rod-less cylinder which represents real-time positions of the plug tray loading platform. Experiments are conducted using Brassicaceae seeds, and the rates of single seeding, multiple seeding, missed seeding and germination are carried out through manual measurement. The results indicate that the seeder exhibits satisfactory performance, with a root mean square error of less than 0.5 mm and a single-seeding rate of more than 97%. Overall, our findings provide new insights for nurseries and could contribute to the reduction in agricultural carbon emissions. Full article

This paper shows the dynamic modeling and design of a passivity-based controller for the RV-3SB robot. Firstly, the dynamic modeling of a Mitsubishi RV-3SB robot is conducted using Euler–Lagrange formulation in order to obtain a decoupled dynamic model, considering the actuator orientation besides the position of the analyzed robot. It is important to remark that the dynamic model of the RV-3SB robot is conducted based on kinematic model obtention, which is developed by the implementation of screw theory. Then, the passivity-based controller is obtained by separating the end effector variables and the actuator variables by making an appropriate coordinate transformation. The passivity-based controller is obtained by selecting an appropriate storage function, and by using Lyapunov theory, the passivity-based control law is obtained in order to drive the error variable, which is the difference between the measured end effector position variable and the desired end effector position variable. The passivity-based controller makes the error variable reach the origin in finite time, taking into consideration the dissipation properties of the proposed controller in order to stabilize the desired end effector position. A numerical simulation experiment is performed in order to validate the theoretical results obtained in this research. Using numerical experimentation, it is verified that the proposed control strategy is efficient and effective in driving the error variable to the origin in comparison with other modified techniques found in the literature. Finally, an appropriate discussion and conclusion of this research study are provided. Full article

A new approach to model the motion of floating bushings in external gear pumps is presented in this article, where lubrication conditions have been introduced using dimensional analysis. This model is based on Bond Graph diagrams and has been experimentally validated in lab tests measuring the movement of the floating bushing inside the gear pump by means of laser micrometers. The novelty of this research is the creation of a simple and experimentally validated tool for the behaviour study of these types of pumps, which allows the simulation of a dynamic rigid solid in a fluid boundary with clearances of the order of microns, without using powerful CFD tools, with very short execution times, and using conventional computational tools. The qualitative behaviour of the model with respect to the experimental results is very similar, adjusting the numerical values with very acceptable accuracies by taking into account the precision of the experimental measurements, and allows us to use the model to interpret the volumetric and mechanical efficiency variations according the operating conditions. Full article

Anode bonding is a widely used method for fabricating devices with suspended structures, and this approach is often combined with deep reactive-ion etching (DRIE) for releasing the device; however, the DRIE process with a glass substrate can potentially cause two critical issues: heat accumulation on the suspended surface and charging effects resulting from the reflection of charged particles from the glass substrate. In particular, for torsional bars with narrow widths, the heat accumulated on the suspended surface may not dissipate efficiently, leading to photoresist burning and, subsequently, resulting in the fracture of the torsional bars; moreover, once etching is finished through the silicon diaphragm, the glass surface becomes charged, and incoming ions are reflected towards the back of the silicon, resulting in the etching of the back surface. To address these issues, we proposed a method of growing silicon oxide on the back of the device layer. By designing, simulating, and fabricating electrostatic torsional micromirrors with common cavity silicon-on-glass (SOG) structures, we successfully validated the feasibility of this approach. This approach ensures effective heat dissipation on the suspended surface, even when the structure is over-etched for an extended period, and enables the complete etching of torsional bars without adverse effects due to the overheating problem; additionally, the oxide layer can block ions from reaching the glass surface, thus avoiding the charging effect commonly observed in SOG structures during DRIE. Full article

The traditional electromagnetic–thermal bidirectional coupling model (EMTBCM) of permanent magnet synchronous motors (PMSMs) requires a long time to solve, and the temperature-induced torque change is not accounted for in the finite element (FE) numerical calculation of the EM field. This paper presents a precise and efficient EMTBC reduced-order solution model. The specific methods are as follows: First, a torque control technology based on the current injection method is proposed for determining the effect of temperature on the properties of EM materials and EM torque in an EM field, and the accuracy of the FE numerical calculation model is improved. Second, we use the improved EM field finite element numerical calculation model (FEMNCM) to analyze the correlation between the EM loss, the temperature, and the load, and we replace the FEMNCM with the EM field reduction model using the least-squares method. Then, we analyze the law of the PMSM’s internal temperature distribution. We choose the GA-BP algorithm with as few samples as possible and a high accuracy and stability to build the regression prediction model of the temperature field. We use this regression prediction model to replace the complex temperature field calculation. After analyzing the EMTBCM solution strategy, the original complex EMTBC numerical calculation model is substituted with iterations of the magnetic field reduction model and the temperature field regression prediction model. The FE numerical calculation is then used to validate the reduced-order model. The proposed model is validated through numerical simulations. The numerical results indicate that the proposed reduced-order EMTBC model in this paper is accurate and computationally efficient. Full article

This paper addresses the security issue of networked switched systems under two-channel asynchronous denial-of-service (DoS) attacks, where the measurement channel and the control channel are subject to DoS attacks independently. For the case of partial-state measurements, an observer-based active control strategy is proposed to mitigate the negative impact on the control performance and stability of the system caused by the attacks. In this strategy, a novel mode-dependent finite-time observer is designed to estimate the system state rapidly and accurately, the predictor and the buffer are designed to ensure that the control signals transmitted to the actuator can be updated even when the control channel is blocked. Compared to the earlier results on the active control strategy that only consider the case of full-state measurements and assume that the DoS signals followed specific patterns, our work only limits the frequency and duration of the DoS signals, which is more general and challenging. Furthermore, the switching signal is designed to ensure the input-to-state stability (ISS) of the networked switched system with the active control strategy under two-channel asynchronous DoS attacks and asynchronous switching behaviors. Finally, the effectiveness and the merits of our work are validated through an example and a comparative experiment. Full article

In recent years, the global cold chain logistics market has grown rapidly, but the level of automation remains low. Compared to traditional logistics, automation in cold storage logistics requires a balance between safety and efficiency, and the current detection algorithms are poor at meeting these requirements. Therefore, based on YOLOv5, this paper proposes a recognition and grasping system for cartons in cold storage warehouses. A human–machine interaction system is designed for the cold storage environment, enabling remote control and unmanned grasping. At the algorithm level, the CA attention mechanism is introduced to improve accuracy. The Ghost lightweight module replaces the CBS structure to enhance runtime speed. The Alpha-DIoU loss function is utilized to improve detection accuracy. With the comprehensive improvements, the modified algorithm in this study achieves a 0.711% increase in mAP and a 0.7% increase in FPS while maintaining accuracy. Experimental results demonstrate that the CA attention mechanism increases fidelity by 2.32%, the Ghost lightweight module reduces response time by 13.89%, and the Alpha-DIoU loss function enhances positioning accuracy by 7.14%. By incorporating all the improvements, the system exhibits a 2.16% reduction in response time, a 4.67% improvement in positioning accuracy, and a significant overall performance enhancement. Full article

Liquid sloshing in the tank can seriously affect the stability of hazardous chemical tanker trucks during operation. To this end, this paper proposes a solution based on an electromagnetic semi-active suspension system to prevent chemical spills and ensure safe driving of hazardous chemical tank vehicles. A comprehensive investigation was conducted across four domains: theoretical research, simulation model establishment, co-simulation platform construction, and simulation data analysis. Three fuzzy controllers were used to suppress the vibration of the tank vehicles, and a simulation study of the stability control of the tank vehicles under electromagnetic semi-active suspension was carried out. The results show that the electromagnetic semi-active suspension can significantly reduce the vertical, pitch, and roll vibrations of the tank vehicles by 17.60%, 25.78%, and 27.86%, respectively. The research results of this paper are of great significance for improving the safety and stability of hazardous chemical tanker trucks. Full article

As automation is spreading in all the industry domains, the presence of robots is becoming unavoidable inside factories, warehouses and manufacturing facilities. Although a great number of companies and research institutions have concentrated their efforts on developing new robotic systems and advanced algorithms, much work is necessary to provide robotic grippers, especially industrial ones, with reliable, powerful control strategies. Therefore, this article aims at delivering an up-to-date point of view on the state of the art of robotic gripper control. The principal control methodologies employed so far, as well as a thorough selection of the existing contributions to the field, will be reported and discussed. Finally, the authors’ opinion about future directions will be expressed. Full article