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Journal = Applied Mechanics

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Article
Analysis of Acid Diffusion Effects on Physical Properties of Polymer Composites: A Combined Study of Mechanical and Electrical Characterization
Appl. Mech. 2023, 4(3), 974-989; https://doi.org/10.3390/applmech4030050 (registering DOI) - 31 Aug 2023
Viewed by 37
Abstract
In this study, we examined the impact of carbon nanotube (CNT) concentration on the mechanical properties of epoxy/CNT composites under acid exposure. Samples with varying CNT concentrations (0% to 5%) were fabricated and characterized using dynamic mechanical analysis (DMA) and nanoindentation. Beyond the [...] Read more.
In this study, we examined the impact of carbon nanotube (CNT) concentration on the mechanical properties of epoxy/CNT composites under acid exposure. Samples with varying CNT concentrations (0% to 5%) were fabricated and characterized using dynamic mechanical analysis (DMA) and nanoindentation. Beyond the percolation threshold, the composites experienced decreased bulk mechanical properties due to CNT agglomeration. Acid exposure for one week and one month revealed a gradient of properties from the sample’s skin to its core. Overall, the composites exhibited modified physical properties, with degradation influenced by the CNT concentration. Higher concentrations acted as barriers but also created pathways for acid diffusion through pores surrounding CNT agglomerates. The agreement between nanoindentation and vector network analyzer (VNA) measurements further supported our findings. This convergence of mechanical and electromagnetic characterization techniques holds promise for wireless structural health monitoring (SHM) applications. Our study enhances the understanding of epoxy/CNT composites for SHM applications. The relationship between CNT concentration, acid exposure, and mechanical properties guides material selection and the development of real-time damage-detection techniques. Integrating multiple measurement techniques, as demonstrated by the agreement between nanoindentation and VNA data, provides a comprehensive understanding of structural behavior, improving SHM practices. Full article
(This article belongs to the Special Issue Early Career Scientists’ (ECS) Contributions to Applied Mechanics)
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Article
Analytical and Numerical Investigation of Fatigue Life in Rectangular Plates with Opposite Semicircular Edge Single Notches
Appl. Mech. 2023, 4(3), 948-973; https://doi.org/10.3390/applmech4030049 - 31 Aug 2023
Viewed by 84
Abstract
This study undertakes an investigation into the fatigue life of carbon steel specimens with opposite semicircular edge notches using a combined approach based on experimental and numerical analysis. The study emphasises the determination of stress concentration factors (SCFs) for these notches based on [...] Read more.
This study undertakes an investigation into the fatigue life of carbon steel specimens with opposite semicircular edge notches using a combined approach based on experimental and numerical analysis. The study emphasises the determination of stress concentration factors (SCFs) for these notches based on S-N curves of carbon steel, employing a comprehensive method to evaluate their impacts on fatigue performance. Both experimental and numerical methods are applied to understand the influence of notches on fatigue characteristics, yielding insights into potential failure modes and opportunities for design enhancement. The research deepens our comprehension of fatigue mechanics in carbon steel structures, offering valuable perspectives regarding structural engineering and design refinement. The outcomes highlight the significance of integrating experimental testing and numerical simulations to carry out an exhaustive investigation of fatigue behaviour in notched specimens. Full article
(This article belongs to the Special Issue Early Career Scientists’ (ECS) Contributions to Applied Mechanics)
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Article
Study of a Square Single-Phase Natural Circulation Loop Using the Lattice Boltzmann Method
Appl. Mech. 2023, 4(3), 927-947; https://doi.org/10.3390/applmech4030048 - 28 Aug 2023
Viewed by 111
Abstract
Natural circulation loops are thermohydraulic circuits used to transport heat from a source to a sink in the absence of a pump, using the forces induced by the thermal expansion of a working fluid to circulate it. Natural circulation loops have a wide [...] Read more.
Natural circulation loops are thermohydraulic circuits used to transport heat from a source to a sink in the absence of a pump, using the forces induced by the thermal expansion of a working fluid to circulate it. Natural circulation loops have a wide range of engineering applications such as in nuclear power plants, solar systems, and geothermic and electronic cooling. The Lattice Boltzmann Method was applied to the simulation of this thermohydraulic system. This numerical method has several interesting features for engineering applications, such as parallelization capabilities or direct temporal convergence. A 2D model of a single-phase natural circulation mini-loop with a small inner diameter was implemented and tested under different operation conditions following a double distribution function approach (coupling a lattice for the fluid and a secondary lattice for the thermal field). An analytical relationship between the Reynolds number and the modified Grashof number was used to validate the numerical model. Two regimes were found for the circulation, a laminar regime for low Reynolds numbers and a non-laminar regime characterized by a traveling vortex near the heater and cooler’s walls. Both regimes did not present flux inversion and are considered stable. The recirculation of the fluid can explain some of the heat transfer characteristics in each regime. Changing the Prandtl number to a higher value affects the transient response, increasing the temperature and velocity oscillations before reaching the steady state. Full article
(This article belongs to the Special Issue Applied Thermodynamics: Modern Developments (2nd Volume))
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Article
Inelastic Behavior of Steel and Composite Frame Structure Subjected to Earthquake Loading
Appl. Mech. 2023, 4(3), 899-926; https://doi.org/10.3390/applmech4030047 - 16 Aug 2023
Viewed by 349
Abstract
Steel construction is used more often these days as an alternative to the R.C.C. when lightweight, high-strength, large-span structures with a faster erection are required. Extensive studies have been conducted by researchers to study the seismic performance of reinforced concrete and steel structures, [...] Read more.
Steel construction is used more often these days as an alternative to the R.C.C. when lightweight, high-strength, large-span structures with a faster erection are required. Extensive studies have been conducted by researchers to study the seismic performance of reinforced concrete and steel structures, both in terms of elastic and inelastic behavior. Composite construction is also a recent advancement in the building industry with similar advantages. However, no emphasis has been given to the comparison between the inelastic behavior of steel and composite structures when subjected to lateral loads. This study compares the inelastic behavior of steel and a composite frame designed to have the same plastic moment capacity for structural members. The responses, such as the formation of hinges, story drifts, story displacements, lateral stiffness, ductility, maximum strength, energy dissipated, joint accelerations, and performance points, are compared with the aid of the building analysis and design software ETABS-18. For this, response spectrum analysis, pushover analysis, and nonlinear direct integration time history analysis have been performed on both frames. For design and analysis, international codes, such as IS 800-2007, IS 875 (Part I, II, IV), IS 1893-2002, AISC 360 (16 and 10), and FEMA 440, have been used. Part of this study also aims at comparing the response of these frames when subjected to near-field and far-field earthquakes. It can be concluded from the results that the post-yield performance of the composite frame is superior to that of the steel frame when seismically excited. Full article
(This article belongs to the Special Issue Fracture Mechanics and Durability of Engineering Materials)
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Article
The Compressive Strength and Microstructure of Alkali-Activated Mortars Utilizing By-Product-Based Binary-Blended Precursors
Appl. Mech. 2023, 4(3), 885-898; https://doi.org/10.3390/applmech4030046 - 11 Aug 2023
Viewed by 572
Abstract
Researchers have investigated the feasibility of using ultrafine palm oil fuel ash (u-POFA) as a cement replacement material because of its potential to reduce the environmental impact of concrete production. u-POFA, a by-product of palm oil fuel combustion, is a suitable replacement for [...] Read more.
Researchers have investigated the feasibility of using ultrafine palm oil fuel ash (u-POFA) as a cement replacement material because of its potential to reduce the environmental impact of concrete production. u-POFA, a by-product of palm oil fuel combustion, is a suitable replacement for Portland cement in concrete mixes because of its sustainability and cost-effectiveness. This study investigated the microstructural and compressive strengths of alkali-activated mortars (AAMs) based on fly ash (FA) and granulated blast-furnace slag (GBFS) being added with varying percentages of u-POFA. The mixture samples were prepared in eighteen mortars using sodium metasilicate (Na2SiO3) as the source material and sodium hydroxide (NaOH) as the alkaline activator. This study used field-emission scanning electron microscopy coupled with energy-dispersive X-ray spectrometry, X-ray diffraction, X-ray fluorescence, and Fourier-transform infrared spectroscopy to characterize the binary-blended mortars after 28 days of curing and determined the strength of the FA+GBFS (87.80 MPa), u-POFA+GBFS (88.87 MPa), and u-POFA+FA mortars (54.82 MPa). The mortars’ compressive strength was influenced by the CaO/SiO2 and SiO2/Al2O3 ratios in the mixture, which was directly due to the formation rate of geopolymer products of the calcium–alumina–silicate–hydrate (C–(A)–S–H), aluminosilicate (N–A–S–H), and calcium–silicate–hydrate (C–S–H) phases. Based on the contents of FA and GBFS, u-POFA significantly enhanced concrete strength; therefore, u-POFA used in a suitable proportion could enhance binary-blended AAMs’ microstructure. Full article
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Article
Nanoparticle Size and Heat Pipe Angle Impact on the Thermal Effectiveness of a Cylindrical Screen Mesh Heat Pipe
Appl. Mech. 2023, 4(3), 870-884; https://doi.org/10.3390/applmech4030045 - 27 Jul 2023
Viewed by 350
Abstract
This study examines the effects of particle size and heat pipe angle on the thermal effectiveness of a cylindrical screen mesh heat pipe using silver nanoparticles (Ag) as the test substance. The experiment investigates three different particle sizes (30 nm, 50 nm, and [...] Read more.
This study examines the effects of particle size and heat pipe angle on the thermal effectiveness of a cylindrical screen mesh heat pipe using silver nanoparticles (Ag) as the test substance. The experiment investigates three different particle sizes (30 nm, 50 nm, and 80 nm) and four different heat pipe angles (0°, 45°, 60°, and 90°) on the heat transmission characteristics of the heat pipe. The results show that the thermal conductivity of the heat pipe increased with an increase in heat pipe angle for all particle sizes, with the highest thermal conductivity attained at a 90° heat pipe angle. Furthermore, the thermal resistance of the heat pipe decreased as the particle size decreased for all heat pipe angles. The thermal conductivity measurements of the particle sizes—30, 50, and 80 nm—were 250 W/mK, 200 W/mK, and 150 W/mK, respectively. The heat transfer coefficient values for particle sizes 30 nm, 50 nm, and 80 nm were 5500 W/m2K, 4500 W/m2K, and 3500 W/m2K, respectively. The heat transfer coefficient increased with increased heat pipe angle for all particle sizes, with the highest heat transfer coefficient obtained at a 90° heat pipe angle. The addition of Ag nanoparticles at a volume concentration of 1% reduced the thermal resistance of the heat pipe, resulting in improved heat transfer performance. At a heat load of 150 W, the thermal resistance decreased from 0.016 °C/W without nanoparticles to 0.012 °C/W with 30 nm nanoparticles, 0.013 °C/W with 50 nm nanoparticles, and 0.014 °C/W with 80 nm nanoparticles. This study also found that the heat transfer coefficient increased with increased heat pipe angle for all particle sizes, with the highest heat transfer coefficient obtained at a 90° heat pipe angle. Full article
(This article belongs to the Special Issue Applied Thermodynamics: Modern Developments (2nd Volume))
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Communication
Smart Structures Innovations Using Robust Control Methods
Appl. Mech. 2023, 4(3), 856-869; https://doi.org/10.3390/applmech4030044 - 19 Jul 2023
Viewed by 417
Abstract
This study’s goal is to utilize robust control theory to effectively mitigate structural oscillations in smart structures. While modeling the structures, two-dimensional finite elements are used to account for system uncertainty. Advanced control methods are used to completely reduce vibration. Complete vibration suppression [...] Read more.
This study’s goal is to utilize robust control theory to effectively mitigate structural oscillations in smart structures. While modeling the structures, two-dimensional finite elements are used to account for system uncertainty. Advanced control methods are used to completely reduce vibration. Complete vibration suppression is achieved using advanced control techniques. In comparison to traditional control approaches, Hinfinity techniques offer the benefit of being easily adaptable to issues with multivariate systems. It is challenging to simultaneously optimize robust performance and robust stabilization. One technique that approaches the goal of achieving robust performance in mitigating structural oscillations in smart structures is H-infinity control. H-infinity control empowers control designers by enabling them to utilize traditional loop-shaping techniques on the multi-variable frequency response. This approach enhances the robustness of the control system, allowing it to better handle uncertainties and disturbances while achieving desired performance objectives. By leveraging H-infinity control, control designers can effectively shape the system’s frequency response to enhance stability, tracking performance, disturbance rejection, and overall robustness. Full article
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Article
Dynamic Response Analysis of Wind Turbine Structure to Turbulent Wind Load: Comparative Assessment in Time and Frequency Domains
Appl. Mech. 2023, 4(3), 841-855; https://doi.org/10.3390/applmech4030043 - 17 Jul 2023
Viewed by 587
Abstract
This study investigates wind turbine structural dynamics using stochastic analysis and computational methods in both the time and frequency domains. Simulations and experiments are utilized to evaluate the dynamic response of a wind turbine structure to turbulent wind loads, with the aim of [...] Read more.
This study investigates wind turbine structural dynamics using stochastic analysis and computational methods in both the time and frequency domains. Simulations and experiments are utilized to evaluate the dynamic response of a wind turbine structure to turbulent wind loads, with the aim of validating the results based on real wind farm conditions. Two approaches are employed to analyze the dynamic responses: the frequency domain modal analysis approach, which incorporates von Kármán spectra to represent the turbulent wind loads, and the time domain Monte Carlo simulation and Newmark methods, which generate wind loads and determine dynamic responses, respectively. The results indicate that, for a larger number of samples, both methods consistently yield simulated turbulent wind loads, dynamic responses and peak frequencies. These findings are further validated through experimental data. However, when dealing with a smaller number of samples, the time domain analysis produces distorted results, necessitating a larger number of samples to achieve accurate findings, while the frequency domain method maintains accuracy. Therefore, the accurate analysis of wind turbine structural dynamics can be achieved using simulations in both the time and frequency domains, considering the importance of the number of samples when choosing between time domain and frequency domain analyses. Taking these considerations into account allows for a more comprehensive and robust analysis, ultimately leading to more effective outcomes. Full article
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Article
Passive-Tuned Mass Dampers for the Pointing Accuracy Mitigation of VLBI Earth-Based Antennae Subject to Aerodynamic Gust
Appl. Mech. 2023, 4(3), 816-840; https://doi.org/10.3390/applmech4030042 - 13 Jul 2023
Viewed by 378
Abstract
This paper proposes an optimization procedure to achieve the best configuration of multiple degrees of freedom Tuned Mass Dampers (TMDs) to mitigate the pointing error of Very-Long-Baseline Interferometry (VLBI) Earth-based radio antennae operating under aerodynamic gust conditions. In order to determine the optimum [...] Read more.
This paper proposes an optimization procedure to achieve the best configuration of multiple degrees of freedom Tuned Mass Dampers (TMDs) to mitigate the pointing error of Very-Long-Baseline Interferometry (VLBI) Earth-based radio antennae operating under aerodynamic gust conditions. In order to determine the optimum sets of TMDs, a Multi-Objective design optimization employing a genetic algorithm is implemented. A case study is presented where fourteen operational scenarios of wind gust are considered, employing two models of atmospheric disturbances, namely the Power Spectral Density (PSD) function with a statistical profile presented by the Davenport Spectrum (DS) and a Tuned Discrete Gust (TDG) modeled as a one-minus cosine signal. It is found that the optimal configurations of TMDs are capable of reducing the pointing error of the antenna by an average of 66% and 50% for the PSD and TDG gust excitation scenarios, respectively, with a mass inclusion of 1% of the total mass of the antenna structure. The optimal TMD parameters determined herein can be utilized for design and field implementation in antenna systems, such that their structural efficiency can be enhanced for radio astronomy applications. Full article
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Article
Determining the Deformation Characteristics of Railway Ballast by Mathematical Modeling of Elastic Wave Propagation
Appl. Mech. 2023, 4(2), 803-815; https://doi.org/10.3390/applmech4020041 - 19 Jun 2023
Viewed by 644
Abstract
The article solves the problem of theoretically determining the deformable characteristics of railway ballast, considering its condition through mathematical modeling. Different tasks require mathematical models with different levels of detail of certain elements. After a certain limit, excessive detailing only worsens the quality [...] Read more.
The article solves the problem of theoretically determining the deformable characteristics of railway ballast, considering its condition through mathematical modeling. Different tasks require mathematical models with different levels of detail of certain elements. After a certain limit, excessive detailing only worsens the quality of the model. Therefore, for many problems of the interaction between the track and the rolling stock, it is sufficient to describe the ballast as a homogeneous isotropic layer with a vertical elastic deformation. The elastic deformation of the ballast is formed by the deviation of individual elements; the ballast may have pollutants, the ballast may have places with different levels of compaction, etc. To be able to determine the general characteristics of the layer, a dynamic model of the stress–strain state of the system based on the dynamic problem of the theory of elasticity is applied. The reaction of the ballast to the dynamic load is modeled through the passage of elastic deformation waves. The given results can be applied in the models of the railway track in the other direction as initial data regarding the ballast layer. Full article
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Article
Biomass Combustion in the Helically Coiled Domestic Boiler Combined with the Equilibrium/Chemical Kinetics CFD Approach
Appl. Mech. 2023, 4(2), 779-802; https://doi.org/10.3390/applmech4020040 - 17 Jun 2023
Viewed by 518
Abstract
In the face of threats related to energy supply and climate change, the use of biomass is gaining importance, particularly in distributed energy systems. Combustion of biomass, including residue biomass, is considered one of the routes to increase the share of renewables in [...] Read more.
In the face of threats related to energy supply and climate change, the use of biomass is gaining importance, particularly in distributed energy systems. Combustion of biomass, including residue biomass, is considered one of the routes to increase the share of renewables in energy generation. The modeling of gaseous phase reactions remains crucial in predicting the combustion behavior of biomass and pollutant emissions. However, their simulation becomes a challenging task due to the computational cost. This paper presents a numerical analysis of the combustion process of a gas mixture released during biomass decomposition in a domestic 25 kW coil-type boiler. Three types of biogenic fuels were taken into consideration. The work aimed at examining the available tools for modeling gas burning, thus the geometry of the system was limited only to the 2D case. The thermodynamic equilibrium composition of pyrolysis gas was determined and implemented in Ansys to simulate the process. The computational results showed the potential of detailed, but reduced, combustion mechanisms of CH4/CO/H2 mixtures in predicting the main process features. The mechanism involving 85 reactions appeared to be more reliable compared to that comprising 77 reactions, particularly for volatiles with higher H2 content, whilst offering an acceptable calculation time. The burning characteristics obtained for volatiles with less CH4 and more H2 are in good agreement with the real operation conditions reported for the boiler. Full article
(This article belongs to the Special Issue Applied Thermodynamics: Modern Developments (2nd Volume))
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Article
Effects of Hybridization on Tensile, Flexural, and Damage Behaviors of Flax/Carbon Epoxy Composites
Appl. Mech. 2023, 4(2), 763-778; https://doi.org/10.3390/applmech4020039 - 13 Jun 2023
Viewed by 605
Abstract
In recent years, the hybridization of natural fibers with synthetic fibers has received much attention. This paper conducted an experimental study on the tensile and flexural behavior of unidirectional carbon/flax fiber reinforced epoxy composites and single flax fibers. Four hybridization rates were considered [...] Read more.
In recent years, the hybridization of natural fibers with synthetic fibers has received much attention. This paper conducted an experimental study on the tensile and flexural behavior of unidirectional carbon/flax fiber reinforced epoxy composites and single flax fibers. Four hybridization rates were considered for 16 reinforced layers in a symmetric staking sequence, with the carbon ply at the surface. The damage evolution under load increase was monitored using the acoustic emission (AE) technique. The Davies–Bouldin index and the K-means clustering algorithm were used to correlate the hybridization rates to the contribution of each damage mechanism to overall failure. AE monitoring of tensile and flexural behaviors showed that delamination and fiber breakage mechanisms dominate the composite failure, regardless of the hybridization rate. Full article
(This article belongs to the Special Issue Feature Papers in Material Mechanics)
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Article
Machine Learning-Assisted Tensile Modulus Prediction for Flax Fiber/Shape Memory Epoxy Hygromorph Composites
Appl. Mech. 2023, 4(2), 752-762; https://doi.org/10.3390/applmech4020038 - 09 Jun 2023
Viewed by 1027
Abstract
Flax fiber/shape memory epoxy hygromorph composites are a promising area of research in the field of biocomposites. This paper focuses on the tensile modulus of these composites and investigates how it is affected by factors such as fiber orientation (0° and 90°), temperature [...] Read more.
Flax fiber/shape memory epoxy hygromorph composites are a promising area of research in the field of biocomposites. This paper focuses on the tensile modulus of these composites and investigates how it is affected by factors such as fiber orientation (0° and 90°), temperature (20 °C, 40 °C, 60 °C, 80 °C, and 100 °C), and humidity (50% and fully immersed) conditions. Machine learning algorithms were utilized to predict the tensile modulus based on non-linearly dependent initial variables. Both decision tree (DT) and random forest (RF) algorithms were employed to analyze the data, and the results showed high coefficient of determination R2 values of 0.94 and 0.95, respectively. These findings demonstrate the effectiveness of machine learning in analyzing large datasets of mechanical properties in biocomposites. Moreover, the study revealed that the orientation of the flax fibers had the greatest impact on the tensile modulus value (with feature importance of 0.598 and 0.605 for the DT and RF models, respectively), indicating that it is a crucial factor to consider when designing these materials. Full article
(This article belongs to the Special Issue Feature Papers in Material Mechanics)
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Article
Applying the Action Principle of Classical Mechanics to the Thermodynamics of the Troposphere
Appl. Mech. 2023, 4(2), 729-751; https://doi.org/10.3390/applmech4020037 - 05 Jun 2023
Viewed by 620
Abstract
Advances in applied mechanics have facilitated a better understanding of the recycling of heat and work in the troposphere. This goal is important to meet practical needs for better management of climate science. Achieving this objective may require the application of quantum principles [...] Read more.
Advances in applied mechanics have facilitated a better understanding of the recycling of heat and work in the troposphere. This goal is important to meet practical needs for better management of climate science. Achieving this objective may require the application of quantum principles in action mechanics, recently employed to analyze the reversible thermodynamics of Carnot’s heat engine cycle. The testable proposals suggested here seek to solve several problems including (i) the phenomena of decreasing temperature and molecular entropy but increasing Gibbs energy with altitude in the troposphere; (ii) a reversible system storing thermal energy to drive vortical wind flow in anticyclones while frictionally warming the Earth’s surface by heat release from turbulence; (iii) vortical generation of electrical power from translational momentum in airflow in wind farms; and (iv) vortical energy in the destructive power of tropical cyclones. The scalar property of molecular action (@t mvds, J-sec) is used to show how equilibrium temperatures are achieved from statistical equality of mechanical torques (mv2 or mr2ω2); these are exerted by Gibbs field quanta for each kind of gas phase molecule as rates of translational action (d@t/dt ≡mr2ω/dt ≡ mv2). These torques result from the impulsive density of resonant quantum or Gibbs fields with molecules, configuring the trajectories of gas molecules while balancing molecular pressure against the density of field energy (J/m3). Gibbs energy fields contain no resonant quanta at zero Kelvin, with this chemical potential diminishing in magnitude as the translational action of vapor molecules and quantum field energy content increases with temperature. These cases distinguish symmetrically between causal fields of impulsive quanta (Σhν) that energize the action of matter and the resultant kinetic torques of molecular mechanics (mv2). The quanta of these different fields display mean wavelengths from 10−4 m to 1012 m, with radial mechanical advantages many orders of magnitude greater than the corresponding translational actions, though with mean quantum frequencies (v) similar to those of radial Brownian movement for independent particles (ω). Widespread neglect of the Gibbs field energy component of natural systems may be preventing advances in tropospheric mechanics. A better understanding of these vortical Gibbs energy fields as thermodynamically reversible reservoirs for heat can help optimize work processes on Earth, delaying the achievement of maximum entropy production from short-wave solar radiation being converted to outgoing long-wave radiation to space. This understanding may improve strategies for management of global changes in climate. Full article
(This article belongs to the Special Issue Applied Thermodynamics: Modern Developments (2nd Volume))
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Technical Note
Analytical Modeling for Mechanical Straightening Process of Case-Hardened Circular Shaft
Appl. Mech. 2023, 4(2), 715-728; https://doi.org/10.3390/applmech4020036 - 05 Jun 2023
Viewed by 636
Abstract
Straightening has to be carried out in order to ensure the straightness of a shaft, as distortions exceed the tolerance limit. Since the straightening load is typically large enough to produce plastic and residual deformation, repeated straightening loading cycles are very likely to [...] Read more.
Straightening has to be carried out in order to ensure the straightness of a shaft, as distortions exceed the tolerance limit. Since the straightening load is typically large enough to produce plastic and residual deformation, repeated straightening loading cycles are very likely to induce cracks or fractures on the case-hardened shaft surface. In this study, in order to minimize repeated straightening cycles, an analytical straightening model is developed which calculates optimum stroke displacements corresponding to measured straightness errors so as to achieve the desired residual deflections and eliminate straightness errors. First, the hardness variation in the shaft radial direction is considered in the analytical model. Then, the proposed theoretical model is validated by numerical simulations. The results suggest that the analytically predicted stroke displacements and residual deflections agree very well with the numerical results when using induction-hardened SAE 4140 steel, and this signifies that the analytical straightening model developed in this study is capable of providing predictions of straightening stokes. Full article
(This article belongs to the Special Issue Feature Papers in Material Mechanics)
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