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Article
Antagonistic Magneto-Rheological Actuators with Inherent Output Boundedness: An Ideal Solution for High-Performance and Human-Safe Actuation
Actuators 2023, 12(9), 351; https://doi.org/10.3390/act12090351 (registering DOI) - 31 Aug 2023
Abstract
This paper studies the working principles of antagonistic magneto-rheological (MR) actuators, i.e., a combination of an electric motor and a pair of MR clutches in an antagonistic configuration, for compliant actuation in robotics. The study focuses on the unique boundedness property exhibited by [...] Read more.
This paper studies the working principles of antagonistic magneto-rheological (MR) actuators, i.e., a combination of an electric motor and a pair of MR clutches in an antagonistic configuration, for compliant actuation in robotics. The study focuses on the unique boundedness property exhibited by MR actuators, which limits the output torques delivered to the load, independent of the received input torque and/or control commands. This inherent property is of significant importance for ensuring human safety in human–robot interaction applications. Through a comprehensive analysis, we provide analytical proof of the inherent output boundedness of antagonistic MR actuators and validate our findings through experimental results. Our research demonstrates that these actuators are well-suited for safe operations in robotic applications, eliminating the need for additional sensor measurements or complex control strategies. This promising capability enables the avoidance of trade-offs between actuator performance, complexity, and cost. The insights gained from this study contribute to advancing compliant actuation technology, paving the way for high-performance and human-safe robotic systems. Full article
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Article
A Self–Tuning Intelligent Controller for a Smart Actuation Mechanism of a Morphing Wing Based on Shape Memory Alloys
Actuators 2023, 12(9), 350; https://doi.org/10.3390/act12090350 (registering DOI) - 31 Aug 2023
Abstract
The paper exposes some of the results obtained in a major research project related to the design, development, and experimental testing of a morphing wing demonstrator, with the main focus on the development of the automatic control of the actuation system, on its [...] Read more.
The paper exposes some of the results obtained in a major research project related to the design, development, and experimental testing of a morphing wing demonstrator, with the main focus on the development of the automatic control of the actuation system, on its integration into the experimental developed morphing wing system, and on the gain related to the extension of the laminar flow over the wing upper surface when it was morphed based on this control system. The project was a multidisciplinary one, being realized in collaboration between several Canadian research teams coming from universities, research institutes, and industrial entities. The project’s general aim was to reduce the operating costs for the new generation of aircraft via fuel economy in flight and also to improve aircraft performance, expand its flight envelope, replace conventional control surfaces, reduce drag to improve range, and reduce vibrations and flutter. In this regard, the research team realized theoretical studies, accompanied by the development and wind tunnel experimental testing of a rectangular wing model equipped with a morphing skin, electrical smart actuators, and pressure sensors. The wing model was designed to be actively controlled so as to change its shape and produce the expansion of laminar flow on its upper surface. The actuation mechanism used to change the wing shape by morphing its flexible upper surface (manufactured from composite materials) is based on Shape Memory Alloys (SMA) actuators. Shown here are the smart mechanism used to actuate the wing’s upper surface, the design of the intelligent actuation control concept, which uses a self–tuning fuzzy logic Proportional–Integral–Derivative plus conventional On–Off controller, and some of the results provided by the wind tunnel experimental testing of the model equipped with the intelligent controlled actuation system. The control mechanism uses two fuzzy logic controllers, one used as the main controller and the other one as the tuning controller, having the role of adjusting (to tune) the coefficients involved in the operation of the main controller. The control system also took into account the physical limitations of the SMA actuators, including a software protection section for the SMA wires, implemented by using a temperature limiter and by saturating the electrical current powering the actuators. The On–Off component of the integrated controller deactivates or activates the heating phase of the SMA wires, a situation when the actuator passes into the cooling phase or is controlled by the Self–Tuning Fuzzy Logic Controller. Full article
(This article belongs to the Special Issue Actuators in 2022)
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Article
A Novel Low-Complexity Cascaded Model Predictive Control Method for PMSM
Actuators 2023, 12(9), 349; https://doi.org/10.3390/act12090349 - 31 Aug 2023
Abstract
A novel low-complexity cascaded model predictive control method for permanent magnet synchronous motors is proposed to achieve a fast dynamic response to ensure the system’s steady-state performance. Firstly, a predictive speed controller based on an extended state observer is designed in the outer [...] Read more.
A novel low-complexity cascaded model predictive control method for permanent magnet synchronous motors is proposed to achieve a fast dynamic response to ensure the system’s steady-state performance. Firstly, a predictive speed controller based on an extended state observer is designed in the outer speed loop to improve the anti-interference ability of the system; then, a low-complexity three-vector predictive control algorithm is adopted in the current inner loop, taking into account the steady-state performance of the system and lower computational burden. Finally, a comparative analysis is conducted between the proposed method and traditional methods through simulation and experiments, proving that the proposed method performs well in dynamic and static performance. On this basis, the computational complexity of the current inner loop three-vector prediction algorithm is effectively reduced, indicating the correctness and effectiveness of the proposed method. Full article
(This article belongs to the Section Control Systems)
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Article
Research of Multi-Mode Pneumatic Vibroactuator
Actuators 2023, 12(9), 348; https://doi.org/10.3390/act12090348 - 29 Aug 2023
Viewed by 153
Abstract
A multi-functional, three-mode, self-exciting pneumatic vibroactuator was investigated. The special feature of this vibroactuator is that it consists of two excitation chambers connected by an elastic synchronizing chain. A mathematical model of the vibroactuator was created, which was solved by numerical methods. The [...] Read more.
A multi-functional, three-mode, self-exciting pneumatic vibroactuator was investigated. The special feature of this vibroactuator is that it consists of two excitation chambers connected by an elastic synchronizing chain. A mathematical model of the vibroactuator was created, which was solved by numerical methods. The laws (modes) of the movement of the working organ of this vibroactuator have been determined: harmonic, non-harmonic, and pulsating. The results of numerical and experimental research are compared. The vibroactuator with these extended functional capabilities can be used for the intensification of various production technological processes. Full article
(This article belongs to the Section Actuators for Manufacturing Systems)
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Article
Standalone and Interconnected Analysis of an Independent Accumulator Pressure Compressibility Hydro-Pneumatic Suspension for the Four-Axle Heavy Truck
Actuators 2023, 12(9), 347; https://doi.org/10.3390/act12090347 - 28 Aug 2023
Viewed by 159
Abstract
This paper has proposed a new hydro-pneumatic damper, allowing independent accumulator pressure compressibility from the chamber pressure which enhances isolation performances due its lower F-V hysteresis effect at moderate velocities. The system utilizes the generic hydraulic damper with two hydro-pneumatic accumulators and four [...] Read more.
This paper has proposed a new hydro-pneumatic damper, allowing independent accumulator pressure compressibility from the chamber pressure which enhances isolation performances due its lower F-V hysteresis effect at moderate velocities. The system utilizes the generic hydraulic damper with two hydro-pneumatic accumulators and four check valves in its design. To evaluate the active suspension capability of proposed damper effectiveness, a 22-degrees-of-freedom (DOF), four-axle truck model is integrated with a hydraulic control valve, which is built in an LMS-AME sim environment. Then, the model is exported as an S-function into Matlab/Simulink co-simulation platform for the hydraulic servo-valve control input of a model predictive control (MPC) and proportional-integral-derivative (PID) output signal. Simulation results show that the MPC and an additional supply of fluid to the proposed damper provide better performances and an adaptive damping capability is established. This work also showcases the development and results of a roll interconnected suspension study to assess the proposed damper characteristics when it is interconnected. The various advantages of the proposed-HPIS system over the well-known hydraulic interconnected system (HIS) and hydro-pneumatic interconnected suspension (HPIS) system are studied. Full article
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Article
Finite-Time Control for Dual Three-Phase Hybrid Excitation Synchronous Machine Based on Torque Sensorless Current Coordinative Strategy
Actuators 2023, 12(9), 346; https://doi.org/10.3390/act12090346 - 28 Aug 2023
Viewed by 152
Abstract
In this paper, the finite time speed regulation problem is investigated for a dual three-phase hybrid excitation synchronous machine (DTP-HESM) without a torque meter. The electromagnetic torque estimation required in the current coordinative strategy is obtained through the disturbance estimation technology. This method [...] Read more.
In this paper, the finite time speed regulation problem is investigated for a dual three-phase hybrid excitation synchronous machine (DTP-HESM) without a torque meter. The electromagnetic torque estimation required in the current coordinative strategy is obtained through the disturbance estimation technology. This method increases fault tolerance and reduces the cost as well as complexity of the DTP-HESM system. In contrast to the existing controllers in the speed loop, the non-singular terminal sliding mode control method is adopted to ensure the finite-time convergence of speed tracking in the whole speed region. To achieve better dynamic performance in the presence of lumped disturbances, including unknown load torque and unmodeled dynamics, the disturbance estimations are introduced into the sliding mode variable to establish a composite speed regulating controller. Simulations and experiments are carried out to validate the feasibility and effectiveness of the proposed control scheme. Full article
(This article belongs to the Special Issue Applications of Finite-Time Disturbance Rejection Control Method)
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Article
A 3-to-5 V Input, 80 Peak-to-Peak Voltage (Vpp) Output, 2.75% Total Harmonic Distortion Plus Noise (THD+N), 2.9 μF Load Piezoelectric Actuator Driver with Four-Switch Buck–Boost
Actuators 2023, 12(9), 345; https://doi.org/10.3390/act12090345 - 28 Aug 2023
Viewed by 230
Abstract
As human–computer interaction has become increasingly popular, haptic technology has become a research topic of great interest, since vibration perception, as a type of haptic feedback, can enhance user experience during an interaction. However, the high power consumption of existing drivers makes them [...] Read more.
As human–computer interaction has become increasingly popular, haptic technology has become a research topic of great interest, since vibration perception, as a type of haptic feedback, can enhance user experience during an interaction. However, the high power consumption of existing drivers makes them unsuitable for use in portable devices. In this paper, a bidirectional four-switch buck–boost converter (FSBBC) and Proportional–Integral (PI)–Proportional (P) feedback control are proposed to implement a driver in a high-capacitance piezoelectric actuator which is capable of recovering the energy stored in the high-capacitance load and increasing efficiency. The FSBBC offers an extended input voltage range, rendering significant technological advantages in diverse applications such as automobiles, laptops, and smartphones. By implementing specific control strategies, the FSBBC not only outperforms conventional buck–boost converters in boosting performance, but also ensures that the output and input voltages retain the same polarity. This effectively addresses the polarity inversion challenge inherent to traditional buck–boost circuits. Within the FSBBC, the significant reduction in voltage stress endured by the MOSFET effectively minimizes system costs and size and enhances reliability. The proposed system was simulated in Simulink, which was combined with testing on a field-programmable gate array (FPGA). The driver is capable of driving capacitors of up to 2.9 μF, with 80 Vpp output and 2.75% total harmonic distortion (THD) observed in the test. Full article
(This article belongs to the Special Issue Piezoelectric Ultrasonic Actuators and Motors)
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Article
Estimation of Full Dynamic Parameters of Large Space Debris Based on Rope Net Flexible Collision and Vision
Actuators 2023, 12(9), 344; https://doi.org/10.3390/act12090344 - 26 Aug 2023
Viewed by 280
Abstract
The identification of space debris’s dynamic parameters is a prerequisite for detumbling and capture operations. In this paper, a novel method for identifying dynamic parameters based on the rope net flexible collision and vision data is proposed, which combines the advantages of full [...] Read more.
The identification of space debris’s dynamic parameters is a prerequisite for detumbling and capture operations. In this paper, a novel method for identifying dynamic parameters based on the rope net flexible collision and vision data is proposed, which combines the advantages of full dynamic parameter estimation (contact method) and safety (non-contact method). The point cloud data before and after collision is obtained by LiDAR, and the transformation matrix of point clouds and debris motion data are calculated by point cloud registration. Before the collision, using the motion model-based optimization, the real-time position of the debris center of mass is estimated. And the transformation matrix between visual and debris-fixed coordinates are calculated by the mass center position and transformation matrix of the point cloud. Then, using the debris dynamic model and parameters’ characteristics, the normalized dynamic parameters are estimated. An identification method of net node position changes based on the flexible collision characteristics of rope nets is proposed, which is used to obtain the momentum of the rope net after the collision. Based on the conservation of linear momentum and angular momentum of the satellite-net system, the true values of the mass and the principal moment of inertia of the debris are estimated. The true values of the kinetic energy and momentum can be obtained by substituting the true values of the principal moment of inertia into the normalized parameters, and the full dynamic parameters of large space debris is estimated. Simulations of identifying full dynamic parameters have been performed; the results indicate that this method can provide accurate and real-time true values of dynamic parameters for the detumbling and capture mission. Full article
(This article belongs to the Section Aircraft Actuators)
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Article
Tracking Control of Unforced and Forced Equilibrium Positions of the Pendubot System: A Nonlinear MHE and MPC Approach
Actuators 2023, 12(9), 343; https://doi.org/10.3390/act12090343 - 26 Aug 2023
Viewed by 172
Abstract
This paper presents a unified control scheme of the Pendubot based on nonlinear model predictive control (NMPC) and nonlinear moving horizon estimation (NMHE) with the objective of point-to-point tracking its unstable unforced and ultimately forced equilibrium positions. In order to implement it on [...] Read more.
This paper presents a unified control scheme of the Pendubot based on nonlinear model predictive control (NMPC) and nonlinear moving horizon estimation (NMHE) with the objective of point-to-point tracking its unstable unforced and ultimately forced equilibrium positions. In order to implement it on this fast, underactuated mechatronic system, we employ the Gauss–Newton real-time iteration scheme tailored to obtain the efficient solution of the underlying nonlinear optimization problems via sequential quadratic programming. The control performance is experimentally assessed on a real-world laboratory setup featuring an execution timing analysis and hints how to further improve the computational efficiency of the proposed nonlinear estimation control scheme. Even nowadays, the number of practical NMPC applications in the millisecond range is still rather limited, and the presented NMHE-based NMPC of the Pendubot thus also represents a unique case study for control practitioners. Full article
(This article belongs to the Special Issue Advance Control Research for Underactuated Robot Systems)
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Article
Decoupling Control for Module Suspension System of Maglev Train Based on Feedback Linearization and Extended State Observer
Actuators 2023, 12(9), 342; https://doi.org/10.3390/act12090342 - 25 Aug 2023
Viewed by 103
Abstract
The suspension gap of the electromagnetic suspension maglev train is around 8 mm. In practice, it is found that the system gap fluctuations are amplified due to the inner coupling of the suspension module system in the maglev train. In addition, maglev trains [...] Read more.
The suspension gap of the electromagnetic suspension maglev train is around 8 mm. In practice, it is found that the system gap fluctuations are amplified due to the inner coupling of the suspension module system in the maglev train. In addition, maglev trains are affected by load disturbances and parameter perturbations during operation. These uncertainties reduce the ride comfort. Therefore, it is necessary to propose a novel control strategy to suppress inner coupling while reducing the influence of uncertainties on the system. In this paper, a control strategy based on feedback linearization and extended state observer (ESO) is proposed to address this challenge. Firstly, the suspension module system model is established with parameter uncertainties and external disturbances. Additionally, the inner coupling of the suspension module is represented in this model. Subsequently, the feedback linearization method based on differential geometry theory is applied to reduce the effect of inner coupling. Meanwhile, the system uncertainties are transformed into equivalent disturbances by this method. Afterward, a linear ESO is designed to estimate the equivalent disturbances. Finally, a state feedback controller is used to achieve stable suspension and compensate for the disturbances. Simulation and experimental results show that the proposed decoupled control strategy significantly suppresses the influence of inner coupling and uncertainties on the system compared with the traditional PID control strategy. Full article
(This article belongs to the Special Issue Advances in High-Precision Magnetic Levitation Actuators)
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Article
Tracking Control of Uncertain Neural Network Systems with Preisach Hysteresis Inputs: A New Iteration-Based Adaptive Inversion Approach
Actuators 2023, 12(9), 341; https://doi.org/10.3390/act12090341 - 25 Aug 2023
Viewed by 161
Abstract
To describe the hysteresis nonlinearities in smart actuators, numerous models have been presented in the literature, among which the Preisach operator is the most effective due to its capability to capture multi-loop or sophisticated hysteresis curves. When such an operator is coupled with [...] Read more.
To describe the hysteresis nonlinearities in smart actuators, numerous models have been presented in the literature, among which the Preisach operator is the most effective due to its capability to capture multi-loop or sophisticated hysteresis curves. When such an operator is coupled with uncertain nonlinear dynamics, especially in noncanonical form, it is a challenging problem to develop techniques to cancel out the hysteresis effects and, at the same time, achieve asymptotic tracking performance. To address this problem, in this paper, we investigate the problem of iterative inverse-based adaptive control for uncertain noncanonical nonlinear systems with unknown input Preisach hysteresis, and a new adaptive version of the closest-match algorithm is proposed to compensate for the Preisach hysteresis. With our scheme, the stability and convergence of the closed-loop system can be established. The effectiveness of the proposed control scheme is illustrated through simulation and experimental results. Full article
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Article
Implementing a Precision Pneumatic Plug Tray Seeder with High Seeding Rates for Brassicaceae Seeds via Real-Time Trajectory Tracking Control
Actuators 2023, 12(9), 340; https://doi.org/10.3390/act12090340 - 24 Aug 2023
Viewed by 180
Abstract
In recent years, the aging of the rural population worldwide has become a major concern, necessitating the development of agricultural automation. Pneumatic energy has emerged as a reliable and environmentally friendly option, aiding in the global effort to reduce carbon emissions. The purpose [...] Read more.
In recent years, the aging of the rural population worldwide has become a major concern, necessitating the development of agricultural automation. Pneumatic energy has emerged as a reliable and environmentally friendly option, aiding in the global effort to reduce carbon emissions. The purpose of this study is to reduce the amount of labor required for plug tray seeding by developing an automated seeder that employs a precision pneumatic servo system via the rod-less actuator with real-time trajectory tracking capabilities. The proposed seeder has a simple structure, is easy to maintain, and saves energy. It mainly consists of a rod-less pneumatic cylinder, a needle seeding mechanism, a soil drilling mechanism and a PC-based real-time controller. Mathematical models of the developed precision pneumatic plug tray seeder are analyzed and established, and an adaptive sliding mode controller is proposed. A PC-based real-time control system is developed using MATLAB/SIMULINK via an optical encoder with a sampling frequency of 1 kHz to enable the development of precise pneumatic plug tray seeder. An optical encoder is used to measure the displacement of the rod-less cylinder which represents real-time positions of the plug tray loading platform. Experiments are conducted using Brassicaceae seeds, and the rates of single seeding, multiple seeding, missed seeding and germination are carried out through manual measurement. The results indicate that the seeder exhibits satisfactory performance, with a root mean square error of less than 0.5 mm and a single-seeding rate of more than 97%. Overall, our findings provide new insights for nurseries and could contribute to the reduction in agricultural carbon emissions. Full article
(This article belongs to the Section Control Systems)
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Article
Dynamic Modeling and Passivity-Based Control of an RV-3SB Robot
Actuators 2023, 12(9), 339; https://doi.org/10.3390/act12090339 - 23 Aug 2023
Viewed by 287
Abstract
This paper shows the dynamic modeling and design of a passivity-based controller for the RV-3SB robot. Firstly, the dynamic modeling of a Mitsubishi RV-3SB robot is conducted using Euler–Lagrange formulation in order to obtain a decoupled dynamic model, considering the actuator orientation besides [...] Read more.
This paper shows the dynamic modeling and design of a passivity-based controller for the RV-3SB robot. Firstly, the dynamic modeling of a Mitsubishi RV-3SB robot is conducted using Euler–Lagrange formulation in order to obtain a decoupled dynamic model, considering the actuator orientation besides the position of the analyzed robot. It is important to remark that the dynamic model of the RV-3SB robot is conducted based on kinematic model obtention, which is developed by the implementation of screw theory. Then, the passivity-based controller is obtained by separating the end effector variables and the actuator variables by making an appropriate coordinate transformation. The passivity-based controller is obtained by selecting an appropriate storage function, and by using Lyapunov theory, the passivity-based control law is obtained in order to drive the error variable, which is the difference between the measured end effector position variable and the desired end effector position variable. The passivity-based controller makes the error variable reach the origin in finite time, taking into consideration the dissipation properties of the proposed controller in order to stabilize the desired end effector position. A numerical simulation experiment is performed in order to validate the theoretical results obtained in this research. Using numerical experimentation, it is verified that the proposed control strategy is efficient and effective in driving the error variable to the origin in comparison with other modified techniques found in the literature. Finally, an appropriate discussion and conclusion of this research study are provided. Full article
(This article belongs to the Special Issue Motion Planning and Control of Robot Systems)
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Article
Motion Modelling of the Floating Bushing in an External Gear Pump Using Dimensional Analysis
Actuators 2023, 12(9), 338; https://doi.org/10.3390/act12090338 - 22 Aug 2023
Viewed by 156
Abstract
A new approach to model the motion of floating bushings in external gear pumps is presented in this article, where lubrication conditions have been introduced using dimensional analysis. This model is based on Bond Graph diagrams and has been experimentally validated in lab [...] Read more.
A new approach to model the motion of floating bushings in external gear pumps is presented in this article, where lubrication conditions have been introduced using dimensional analysis. This model is based on Bond Graph diagrams and has been experimentally validated in lab tests measuring the movement of the floating bushing inside the gear pump by means of laser micrometers. The novelty of this research is the creation of a simple and experimentally validated tool for the behaviour study of these types of pumps, which allows the simulation of a dynamic rigid solid in a fluid boundary with clearances of the order of microns, without using powerful CFD tools, with very short execution times, and using conventional computational tools. The qualitative behaviour of the model with respect to the experimental results is very similar, adjusting the numerical values with very acceptable accuracies by taking into account the precision of the experimental measurements, and allows us to use the model to interpret the volumetric and mechanical efficiency variations according the operating conditions. Full article
(This article belongs to the Section Control Systems)
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Article
A Method for Improving Heat Dissipation and Avoiding Charging Effects for Cavity Silicon-on-Glass Structures
Actuators 2023, 12(8), 337; https://doi.org/10.3390/act12080337 - 21 Aug 2023
Viewed by 218
Abstract
Anode bonding is a widely used method for fabricating devices with suspended structures, and this approach is often combined with deep reactive-ion etching (DRIE) for releasing the device; however, the DRIE process with a glass substrate can potentially cause two critical issues: heat [...] Read more.
Anode bonding is a widely used method for fabricating devices with suspended structures, and this approach is often combined with deep reactive-ion etching (DRIE) for releasing the device; however, the DRIE process with a glass substrate can potentially cause two critical issues: heat accumulation on the suspended surface and charging effects resulting from the reflection of charged particles from the glass substrate. In particular, for torsional bars with narrow widths, the heat accumulated on the suspended surface may not dissipate efficiently, leading to photoresist burning and, subsequently, resulting in the fracture of the torsional bars; moreover, once etching is finished through the silicon diaphragm, the glass surface becomes charged, and incoming ions are reflected towards the back of the silicon, resulting in the etching of the back surface. To address these issues, we proposed a method of growing silicon oxide on the back of the device layer. By designing, simulating, and fabricating electrostatic torsional micromirrors with common cavity silicon-on-glass (SOG) structures, we successfully validated the feasibility of this approach. This approach ensures effective heat dissipation on the suspended surface, even when the structure is over-etched for an extended period, and enables the complete etching of torsional bars without adverse effects due to the overheating problem; additionally, the oxide layer can block ions from reaching the glass surface, thus avoiding the charging effect commonly observed in SOG structures during DRIE. Full article
(This article belongs to the Section Miniaturized and Micro Actuators)
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